MPRI Ship Analytics


Rubber Tire Gantry Crane Simulator

This module simulates a Rubber-Tire Gantry (RTG) Container Crane. The crane simulated is capable of stacking up to 7 stacks of 20- or 40-foot containers 5 high. The specifications on this crane include variable hoist speed, trolley speed, and hoisting capacity.

 


General Characteristics:

  • Realistic control stand and control panels
  • 3-axis hydraulic motion base that provides sensation of movement and motion, jolts from collisions, crane depression as a heavy load is lifted, bumps from uneven rail gaps, and the many other jolts and vibrations of normal crane operations
  • Instructor's station with display of student view
  • Surround sound effects including engine/motor engaging and disengaging, radio communications with foreman (instructor), wind, collision, and miscellaneous environmental sounds
  • Variable weather conditions including wind (variable speed, direction, and interval), sunny conditions where sun is fixed and shadows are cast realistically, and cloudy conditions with no shadows for depth cueing
  • Real-time photo-textured 3-dimensional graphics
  • Accurate representations of crane environment from the operator's field of vision
  • Realistic crane capacities and limits

Operating Procedures and Characteristics:

  • Traveling and steering of RTG for alignment when lifting or decking containers from and to the stacks
  • Stopping and removing swing from head
  • Adjusting spreader for 20 and 40 foot containers
  • Loading and unloading on a pin chassis
  • Loading and unloading on bombcarts
  • Steering container with skew for clean landing on bombcart
  • Stacking up to five 20 and 40 foot containers with proper alignment
  • Landing spreader on container and locking on
  • Lifting container from a stack
  • Decking container to a stack
  • Releasing a container
  • Simultaneous hoisting and trolleying

Visual Effects and Graphics Display:

  • A forward field of view with approximately 50 degrees of horizontal view
  • Realistic representations of crane structural members
  • Load swing as a result of collisions with equipment
  • Main wire swing as a result of load swing

Problem Conditions:

  • Controlling swing of spreader
  • Unbalanced container load
  • Blocked container locking holes
  • Container hung on chassis (vehicle is lifted)
  • Twistlock operation failure
  • Stacking containers between two and three container high stacks
  • Trolleying and gantrying to eliminate excessive swing
  • Avoiding collisions

Summary Reports:

  • Date
  • Start time of simulation
  • End time of simulation
  • Elapsed time of simulation
  • Number and type of loads moved
  • Average moves per hour
  • Number of major collisions
  • Number of minor collisions
  • Total number of collisions

Please contact us for more information about custom crane simulation.

Download information about our crane simulators






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